Showing posts with label Testing. Show all posts
Showing posts with label Testing. Show all posts

Wednesday, March 14, 2012

Transformers : Testing

 

Transformer forms the heart of any electrical system. This is an equipment that helps electrical engineers tremendously to deal with the transmission loss and the heavy drop of voltage at the customer end.

A transformer is essentially an equipment that steps up or steps down alternating (current)  voltages without changing the frequency. Any transformer can be used as a step up or a step down transformer depending upon the requirement. The higher voltage side carries less current and the lower voltage side carries higher current ie, N1/N2 = VI/V2 = I2/I1 whereas N1 and N2 are number of turns on primary and secondary sides, V1 and V2 are voltages on Primary and secondary and I1 and I2 are current in primary and secondary. The major parts of a transformer are two windings – primary and secondary and a core that carries the flux. The power supply on one of the windings induces a magnetic field and due to this, a voltage is induced in the other winding. This is the simple statement of faraday's law of induction. To carry the magnetic field that causes induction in the other field, a highly permeable magnetic material is used, so that there is no loss of flux between the windings. Any ferrous material can do this job, but to reduce loss of flux and the resultant loss in energy. In addition, the losses in the core material causes excessive heating of core, which is not desirable. So, it is important to have the best quality core in the transformer that can carry maximum flux without incurring too much loss. In the modern days, there are a number of types of core materials that really minimise the core to very great extend. The most commonly used and easy to handle among the core material is Cold Rolled Grain Oriented (CRGO) steel.

Solid core insulators : Testing

The standard specifications followed are IS 2544 and IEC 60168

Tests are categorised in three parts

  • Routine test
  • Acceptance test
  • Type tests
  • Routine test
  • Visual examination

Bending load test at 50% of the load for 1 minute in all 4 directions

  • Acceptance test
  • Visual examination
  • Dimensional verification
  • Temperature cycle test
  • Mechanical Failing load test
  • Porosity test
  • Galvanization test

Like in disc and Pin insulators, here too acceptance tests are carried out on sampled pieces. IS/IEC standards specify the sampling plan. The sample as per the standard for a lot of below 500 Nos of insulators is not specifically mentioned. Instead this is to be decided between the buyer and the supplier. Normally 1% of the total number of offered quantity is selected for tests

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